Industries · Packaging

Packaging Coating Solutions

Inline coating and decoration cells for high-speed primary and secondary packaging operations.

Overview

Packaging

Overview

High-speed coating, decoration, and protection systems for FMCG packaging lines.

Environment

Continuous high-speed lines with strict changeover and uptime expectations.

Context

Carton, can, bottle, and tube decoration plus protective overcoat applications.

Problem Statement

The operational reality on the floor.

Speed-quality trade-off

Pushing line speed degrades print and coating quality.

Long changeovers

SKU changes consume disproportionate planned downtime.

Uptime risk

Single-point failures stall fast-moving lines.

Material waste at start-up

Each changeover bleeds coating during stabilisation.

Challenges Faced

What slows the line down today.

Material loss

Inconsistent transfer efficiency wastes coating material across shifts.

Slow throughput

Manual steps cap line speed and limit takt-time flexibility.

Labour dependency

Operator-driven processes create variation between shifts.

Quality variation

Finish, DFT, and gloss drift without closed-loop control.

Proposed Solution

How Spraynex engineers the answer.

A repeatable engineering process — from on-site assessment through commissioning and lifecycle optimisation.

  1. Step 01
    Assessment
  2. Step 02
    Engineering Design
  3. Step 03
    Equipment Selection
  4. Step 04
    Automation Integration
  5. Step 05
    Commissioning
  6. Step 06
    Optimization
Results & Outcomes

What changes on the production floor.

Qualitative outcomes Spraynex customers consistently see after deployment. Quantitative impact is scoped against your baseline during engineering.

Improved consistency

Closed-loop control stabilises finish quality across batches and shifts.

Reduced material waste

Engineered atomisation and transfer efficiency lower coating spend.

Higher production efficiency

Automation removes manual bottlenecks and increases line availability.

Reduced manual intervention

Operators move from execution to supervision and process tuning.